Wheat Flour Handling System

 

Powder Transfer Pneumatic System

When we go grocery shopping, we seldom ever consider the trip of a few items, like flour or sugar. Before being put on store shelves, that is how they were handled. Let's look at how the Knitcon’s powder transfer system functions.

Powder Transfer System by Knitcon

Pneumatic conveying systems are one of the most practical and efficient ways to move bulk materials and tiny particles via an enclosed conveyor line. To move material, these systems employ the ideal proportions of pressure and airflow. This method moved products like cement, starch, sugar, salt, polymers, and plastic powder. Using a powder transfer system, it is possible to transport granular and powdered materials consistently and effectively. It offers a completely dust-free mode of material transfer and vastly improves on any conventional, mechanical, or pneumatic form of material conveyance. The extremely tiny size of powder transfer systems makes them perfect for installation in confined spaces. It also offers the simplest method for automating material handling with the fewest setup adjustments required.

Generally speaking, a powder transfer system consists of a feeder, a conveyor, and a receiver. The powder is introduced into the system by the feeder, and it is transported through it by the conveyor. The powder is gathered in the receiver at the conclusion of the transfer operation.

Powder transfer systems can be designed for various types of powders, including free-flowing powders, cohesive powders, and powders with a wide range of particle sizes. Powders can be handled using a variety of conveyor types, including screw conveyors, belt conveyors, and pneumatic conveyors.

The powder is transported through the system via pneumatic conveyors, which use a stream of compressed air. Due of their cohesive or abrasive nature, these conveyors are frequently chosen for powders that are challenging to manage.

The difference in pressure between the atmosphere and the vacuum is used to move the powder via a vacuum transfer system, which is a version of a powder transfer system. This approach is preferred when transporting powder over long distances or for powders that are easily aerated.

Pneumatic conveying systems come in two primary categories.

Dense phase and diluted phase are the two primary varieties of pneumatic conveying systems. A dense-phase conveying system moves materials over shorter distances in a more controlled manner while a dilute-phase conveying system employs high air velocity to suspend materials and transfer them over larger distances. The qualities of the material being transported, as well as the required transporting distance and efficiency, determine which type should be used because each has advantages and disadvantages.

Why mechanical conveying or gravity flow are not as effective as pneumatic powder transfer systems, which have several advantages.

1.     Powders are useful for large-scale manufacturing processes because they can be transported over great distances and around obstacles.

2.     Because they do not employ mechanical components, which can degrade over time, pneumatic powder Transfer systems are often more effective than alternative methods.

3.     These pneumatic systems are capable of handling many different types of powders, including cohesive and abrasive powders.

4.     Additionally, pneumatic powder transfer systems have a fast transfer rate, which enables them to move huge amounts of powder quickly.

5.     Pneumatic powder transfer systems are an effective and adaptable way to transport powder that can raise the productivity and safety of production processes.

6.     Last but not least, pneumatic systems have a propensity to be cleaner and dust-free, which is crucial in particular industries, like the pharmaceutical industry, where a dust-free atmosphere is crucial.

 

Benefits of the Powder Transfer System of Knitcon

The powder transfer system from Knitcon is safer, cleaner, and more productive by design. Our powder transfer technique shortens batch times and guarantees flawless process integration. The system is made up of a vacuum pump, a suction device, a tank with automated valves and a regeneration-type filter, intermediate pipes and fittings, a control panel, and other parts. Additionally, compared to mechanical conveying systems, powder transfer systems have more advantages, such as the following:

1.     Increased adaptability as opposed to mechanical conveying systems, which take up more room and are less flexible, pneumatic conveying systems can be engineered to fit around existing machinery. It is possible to obtain longer carrying lengths.

2.     Easy to maintain. Additionally, pneumatic conveying systems are often less complex to maintain and have fewer moving parts than mechanical systems.

3.     Increased safety. Pneumatic conveying systems pose fewer risks to operators since they have fewer moving components and require less maintenance. Additionally, they are quieter, which enhances the working environment for staff members.

4.     Fewer dust and spills. Compared to mechanical conveying systems, a pneumatic conveying system has an enclosed pipeline and is superior at containing dust.

5.     Better sanitation. Pneumatic conveying systems have an enclosed pipeline, considerably reducing the possibility of product contamination and maintaining a clean working environment.

6.     Industries: Chemicals, food, medicines, and fertilizer are just a few industries that use powder transfer systems.

Systems for Handling and Transporting Powder in India

 

At Knitcon Solution PVT LTD, we provide specialized powder conveying systems that are made from the highest quality raw materials. Our specialized powder transfer systems are created by taking into consideration the characteristics of the product, the particle size, the quantity of sources and destinations, and the throughput capacity. This careful thought guarantees that you receive the best powder handling system with smooth, effective operations.

 We are industry leaders in the production of safe, specialized powder handling solutions. Send us an email with your requests right away or get in touch with us for more details.

Please feel free to approach us for any kind of Power transfer system requirement. Our technical team is 24X7 ready to assist you. To know more Visit: https://knitcons.com/contactus/